Extrusion

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Custom Plastic Extrusion

Versa 3 provides custom plastic extrusion solutions. Using materials like polyethylene, polycarbonate, and PVC, we deliver durable components with features such as UV resistance and flame-retardant properties. Our solutions are engineered to meet the highest performance and environmental standards.

Extrusion Components in EV and Renewable Energy

We have seen a demand for extrusion components in the EV and renewable energy markets. We are working closely with the leaders in each of these markets to create components that meet the demands of these industries.

  • Material Types
  • PE (Polyethylene)
  • PET
  • Polycarbonate (PC)
  • Polypropylene (PP)
  • Polystyrene (PS)
  • PPO (Polyphenylene Oxide)
  • PVC (Polyvinyl Chloride)

High Performance Plastic Extrusion

Our plastic extrusion solutions offer high performance, including:

  • UV and Weather Resistance
  • Dielectric Properties
  • Flame Retardation
  • Strength Enhancement
  • Weight Optimization
  • Colour Matching
High Performance Plastic Extrusion

It Starts with a Conversation

From prototyping through delivery, no matter how unique the project plans, our team is here to engineer solutions for you.

Custom Co Extrusion

This option is ideal for designs requiring multiple materials. Through co-extrusion, we combine materials to create a unique product with enhanced properties unattainable from a single material alone.

This process can also reduce costs by minimizing the use of expensive compounds.

Key advantages include:

  • Co-extrusion and tri-extrusion technologies can provide a sleek, technically-advanced part at a lower total cost.
  • Use new rigid and flexible plastics that have unique performance and aesthetic properties.
  • Colors that POP without painting, won’t scratch off, and provides protection against harsh elements.
  • Gives you the option to eliminate a component in your part assembly process.
  • Tooling capabilities that incorporate Design-for-Manufacturing (DFM) for progressive parts.

Custom Profile Extrusion

Our extensive experience in renewable energy and battery management systems, with added post-processes like thermoforming and assembly, enables us to meet high engineering and environmental standards.

We deliver custom solutions backed by a robust supply chain to support requirements seamlessly.

  • UV and Weather Resistance
  • Dielectric Properties
  • Flame Retardation
  • Strength Enhancement
  • Weight Optimization

Custom Sheet Extrusion

Versa 3 has successfully launched mass production programs with one of the world’s largest EV manufacturers. Our products have met their mechanical and performance standards.

We offer a broad range of resins to meet the specific needs of sheet applications. Our R&D and technical sales teams will guide you through resin selection to process optimization and application development.

Sample Components